The steel of Damascus blades, which were
first encountered by the Crusaders when fighting
against Muslims, had features not found
in European steels — a characteristic wavy
banding pattern known as damask, extraordinary
mechanical properties, and an
exceptionally sharp cutting edge. Here we
use high-resolution transmission electron
microscopy to examine a sample of Damascus
sabre steel from the seventeenth century
and find that it contains carbon nanotubes as
well as cementite nanowires. This microstructure
may offer insight into the beautiful
banding pattern of the ultrahigh-carbon steel
created from an ancient recipe that was lost
long ago.
It is believed that Damascus blades were
forged directly from small cakes of steel (named
‘
wootz’) produced
in ancient India. A sophisticated
thermomechanical treatment of forging
and annealing was applied to these cakes
to refine the steel to its exceptional quality.
However, European bladesmiths were unable
to replicate the process, and its secret was lost
at about the end of the eighteenth century. It
was unclear how medieval blacksmiths would
have overcome the inherent brittleness of the
plates of cementite (Fe
3C,
a mineral known
as cohenite) that form in steel with a carbon
content of 1
−2 wt%,
as well as how the steel’s
characteristic banding could have arisen from
these plates.
Mechanical processing at the appropriate
temperature can cause the steel’s microstructure
to become fine-grained, and superplastic
behaviour is induced at higher temperatures
1.
Small additions of the elements vanadium,
chromium, manganese, cobalt, nickel and
others are known to facilitate the formation
of cementite bands during thermal cycling at
temperatures below the cementite formation
temperature
2 (about 800
°C). Moreover, the
Damascene steel contains rare-earth elements
and shows evidence of cementite nanowires in
its microstructure
3−5.
Using high-resolution transmission electron
microscopy, we have now also detected
carbon nanotubes in a specimen taken from
a genuine Damascus sabre (sabre no.10 (ref.
6); sample kindly provided by E. J. Kläy of
Berne Historical Museum, Switzerland)
produced by the famous blacksmith Assad
Ullah in the seventeenth century. Its microstructure
has been investigated previously
4,
but the nanotubes only become apparent
(Fig. 1) after dissolution of the sample in
hydrochloric acid (for methods, see supplementary
information). Some remnants
(Fig. 1c) show evidence of incompletely dissolved
cementite nanowires
3,
indicating that
these wires could have been encapsulated
and protected by the carbon nanotubes
7.
Nanotubes can be formed catalytically
8, as
well as from hydrocarbons inside micropores
at reduced temperatures
9.
We suggest therefore
that our finding could link the distinctive
banding seen in Damascus blades with ‘impurities’
contained in the steel
2,4.
By empirically
optimizing their blade-treatment procedure,
craftsmen ended up making nanotubes more
than 400 years ago.
According to an early report on Indian
wootz
production10, particular ingredients
were mandatory — such as wood from
Cassia
auriculata
and leaves of Calotropis
gigantea,
and ores taken from particular mines in India.
The diminishing supply of some of these ores
during the eighteenth century may have
prevented bladesmiths, who would not have
been aware of the importance of these alloying
elements, from practising their ancient
recipes.
Thermal cycling and cyclic forging cause
catalytic elements to segregate gradually into
planar arrays parallel to the forging plane
11.
These elements may give rise to the growth
of carbon nanotubes, which in turn initiate
formation of cementite nanowires and coarse
cementite particles. As the nanoscale structure
of Damascus steel emerges, a refined
inter pretation of its remarkable mechanical
properties should become possible.
M. Reibold*†, P. Paufler*, A. A. Levin*,
W. Kochmann‡, N. Pätzke*, D. C. Meyer*
*Institut fur Strukturphysik, †Triebenberg
Laboratory, Technische Universität Dresden,
01062 Dresden, Germany
e-mail: paufler@physik.tu-dresden.de
‡Krüllsstrasse 4b, 06766 Wolfen, Germany
1. Wadsworth, J.
MRS Bull. 27, 980–987 (2002).
2. Verhoeven, J. D.
Steel Res. 73, 356–365 (2002).
3. Kochmann, W.
et al. J. Alloys Comp. 372, L15–L19 (2004).
4. Levin, A. A.
et al. Crystal Res. Technol. 40, 905–916 (2005).
5. Reibold, M., Levin, A. A., Meyer, D. C., Paufler, P. &
Kochmann, W.
Int. J. Mater. Res. 97, 1172–1182 (2006).
6. Zschokke, B.
Rev. Métallurg. 21, 635–669 (1924).
7. Golberg, D.
et al. Acta Mater. 54, 2567–2576 (2006).
8. Ni, L.
et al. Carbon 44, 2265–2272 (2006).
9. Chernozatonskii, L. A.
et al. Carbon 35, 749–753 (1997).
10. Schwarz, C.
Stahl u. Eisen 21, 209–211 (1901).
11. Verhoeven, J. D., Pendray, A. H. & Dauksch, W.
JOM 56,
17–20 (2004).
12. He, C., Zhao, N., Shi, C., Du, X. & Li, J.
Mater. Chem.
Phys. 97,
109–115 (2006).
Supplementary information
accompanies this
communication on
Nature’s
website.
Received 24 July; accepted 25 October 2006.
Competing financial interests:
declared none.
doi:
10.1038/444286a
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MATERIALS
Carbon nanotubes in an ancient Damascus sabre
a
b
c
Figure 1
| High-resolution
transmission electron
microscopy images of carbon nanotubes in a
genuine Damascus sabre after dissolution in
hydrochloric acid. a
, b, Multiwalled tubes with
the characteristic layer distance
d ! 0.34 nm
(ref. 12), as indicated by the Fourier transforms
(see insets). Scale bars: 5 nm (
a) and 10 nm (b).
In
b, the tubes are
bent like a rope. c, Remnants
of cementite nanowires encapsulated by carbon
nanotubes, which prevent the wires from
dissolving in acid. Scale bar, 5 nm. The fringe
spacing of the wire is 0.635 nm, taken from the
Fourier transform (inset), and is attributed to
the (010) lattice planes of cementite.
NATURE
|Vol 444|BRIEF COMMUNICATIONS 16
November 2006